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New Balsa USA Smoothie XL Build

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Old 11-08-2016, 08:12 AM
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Great thread. Following with interest. This kit should have appeal to many builders.
Old 11-08-2016, 02:47 PM
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Thanks for the interest ,hope this helps future builders. The basic fuse is built, I'm at the point of soldering the landing gear wires.
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Old 11-09-2016, 03:40 AM
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Got the landing gear assembled. First washed thoroughly the wires with dawn dishwashing detergent and scrub brush. sanded the wires bright and shiny. Pre tinned the wires and assembled them in the landing gear blocks. Washed everything with lacquer thinner and wrapped tightly with copper wire. Soldered everything together with just enough heat to flow the solder. Washed everything with soap and water again to remove flux. Rewarded with a nice strong solder joint that is bright and shiny.
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Old 11-09-2016, 04:19 AM
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Hey Check6, thank goodness you are a better builder than you are at taking pics! LOL You are making great progress in this build, you just might get the maiden in before the snow flies...
Old 11-09-2016, 04:43 AM
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Originally Posted by VincentJ
Hey Check6, thank goodness you are a better builder than you are at taking pics! LOL You are making great progress in this build, you just might get the maiden in before the snow flies...
Hey Vincent, I hear you. Think I was too close. Maybe this one is better.
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Old 11-09-2016, 04:46 AM
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Installed the tail wheel hold down plate
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Old 11-09-2016, 09:58 AM
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I have the engine mounted to the firewall. I have increased the thickness of the kit firewall from 1/4 in. to 1/2 in. I like the strength and larger gluing area. Just personal preference. Have the engine dry fitted to the fuse.
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Old 11-09-2016, 11:38 AM
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Not only is that a smart idea, but many gas engine manufacturers suggest more than 1/4" firewall thickness as well as additional blocking/bracing to ensure a solid mount.
Old 11-09-2016, 01:16 PM
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Originally Posted by VincentJ
Not only is that a smart idea, but many gas engine manufacturers suggest more than 1/4" firewall thickness as well as additional blocking/bracing to ensure a solid mount.

Hi Vincent,
Yes I'm very firewall conscious. There are two 3/4 in X 3/8 x2 1/2 hardwood blocks in front on either side and 3/4 hardwood triangle stock in the rear, locking everything in. I finished framing the nose, sheeted each side and mounted the cowl. Starting to look like a plane. Spinner is a Dave Brown 5 in. P 51. Pics below
Old 11-09-2016, 01:21 PM
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Old 11-10-2016, 09:33 AM
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Constructed the back end of the cowl intake
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Old 11-10-2016, 09:35 AM
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Installed the wing hold down plate. Again this was 1/4 in I increased it to 1/2 in. This will be drilled and tapped . I wanted a little more thickness. Probably way overkill LOL
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Old 11-10-2016, 09:39 AM
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I made a wire joiner for the elevator. This is 5/32 music wire with a wheel collar and a 6 /32 bolt with a nylon connector. I file a flat on the wire and torque down the bolt with lock tite applied. This makes for a nice strong single push rod setup. eliminates one servo. Pics below
Old 11-10-2016, 09:43 AM
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Old 11-10-2016, 09:49 AM
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It is an extra large version (hence the XL) of the Balsa USA R/C Smoothie which is based on Palmer's old C/L Smoothie.

The little Smoothie is one of my favorite planes in my hangar. I've built 4 or 5 of them over the years.

I'm very interested in getting one of these large ones. Hope it flies as well as the little one..

Don

Originally Posted by knuckleball
Check6,

Your build looks excellent especially the wing servos and trays.

Is this the R/C version of the Bob Palmer C/L Smoothie?
Old 11-10-2016, 01:50 PM
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On the cowling: it doesn't look like you have much, if any, exit for cooling air (or the exit appears to be much smaller than the inlet under the spinner. Aren't you worried about cooling capacity?
Old 11-10-2016, 02:22 PM
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Hi Pappy35,
Good point! The designers have figured this out. The area under the scoop is designated for cooling. The large hatch before the landing gear will have cooling slots cut in. Hot air will exit there also. I'll get some pics for you. Pretty clever idea.
Thanks,
Fred
Old 11-10-2016, 04:26 PM
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Ah. OK. I've seen that on others as well I just wasn't sure you were also doing that. If it's in the instructions I haven't gotten that far yet. I just finished the tail surfaces and dry-fit the fuselage plywood parts.
Old 11-11-2016, 04:19 AM
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Originally Posted by pappy35
On the cowling: it doesn't look like you have much, if any, exit for cooling air (or the exit appears to be much smaller than the inlet under the spinner. Aren't you worried about cooling capacity?

Hi Pappy,
Here are pics of the cooling chamber behind the engine. I'll post in the next reply box
Old 11-11-2016, 04:20 AM
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Old 11-11-2016, 04:22 AM
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Fiberglass push rods installed with cross supports. All 4/40 hardware. Rear turtle deck is next
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Old 11-11-2016, 04:51 AM
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Rear turtle deck installed. This took about 10 min. very easy and parts fit is excellent.
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Old 11-11-2016, 11:13 AM
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Got the wing centered and the mounting bolts drilled and tapped
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Old 11-11-2016, 11:15 AM
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Front filler pieces installed. This fairs the landing gear blocks to the wing leading edge
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Old 11-11-2016, 11:17 AM
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Plane sitting on the main gear. Next project is the wheel pants and the fairing of the landing gear wire
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